Automatic Transformer Tester

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Automatic Transformer Tester
Details
The automatic transformer tester is built around the HVT805 platform for performing five transformer tests through one coordinated instrument. The unit combines short-circuit impedance, DC resistance, ratio, OLTC, and quantitative demagnetization functions.
Category
High Voltage Insulation Tester
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Description

Products Description

Our automatic transformer tester uses one test connection for several transformer measurements. An internal three-phase sine-wave source supports true three-phase short-circuit impedance testing without an external regulator.

 

Technical Principle

The tester applies a controlled test voltage to the transformer windings and measures the corresponding secondary response. Automatic calculation determines turns ratio, ratio error, polarity, and vector group, with phase-by-phase results stored for review.

product-780-780

Product Features

The automatic transformer tester combines five transformer-test functions and reduces repeated rewiring. The internal three-phase source removes the need for an external three-phase regulator during impedance tests. Quantitative demagnetization reports initial and final residual-magnetism values. Grounding and incorrect 380 V connection protection improve field operating safety.

 

Operating Conditions

Install the product in a clean, ventilated location without corrosive gas, conductive dust, water ingress, severe vibration, or strong impact. Provide reliable protective grounding, maintain the required electrical clearances, and use the rated auxiliary power supply. Confirm ambient temperature, humidity, altitude, enclosure protection, cable routing, and communication conditions before production and installation.

 

Product Parameters

Parameter

Details

DC-resistance current

Single phase 20/10/5/1/0.2 A; three phase 10+10/5+5/1+1 A

DC-resistance accuracy

±(reading×0.2% + 2 digits)

Demagnetization

±50 V; ≤10 A; residual range 0-99.99%; final effect ≤5%

OLTC output / time

2/1/0.5 A; transition time 0.1-350 ms

Ratio range

0.9-10000

Ratio accuracy

0.1% to 500; 0.2% above 500 to 3000; 0.3% above 3000, each plus 2 digits

Impedance input

AC 50-850 V; AC 0.5-100 A

Internal impedance source

Three-phase; 0-220 V; 0-5 A; 50 Hz

Power / environment

AC 220 V ±10%, 50/60 Hz; -10°C to +50°C; ≤90% RH, non-condensing

Size / weight

610×440×320 mm / 20 kg without test leads

 

Product Advantages

  • The automatic transformer tester combines five transformer-test functions and reduces repeated rewiring.
  • The internal three-phase source removes the need for an external three-phase regulator during impedance tests.
  • Quantitative demagnetization reports initial and final residual-magnetism values.
  • Grounding and incorrect 380 V connection protection improve field operating safety.

 

Main Applications

The automatic transformer tester is used for transformer factories, commissioning teams, maintenance groups, laboratories, and utility test departments.

It supports DC resistance, ratio, OLTC transition, impedance, and demagnetization work.

The instrument is useful when several tests must be completed during one outage window.

 

Components

Part

Function

Main test unit

Generates test signals, measures responses, and calculates results.

Three-phase internal source

Supplies the impedance test without an external regulator.

Test leads and safety ground

Connect the transformer windings and protective earth.

Touch interface and communication

Controls tests, displays curves, and manages records.

 

FAQ

Q: What information is needed for model selection?

A: Provide transformer connection, capacity, voltage, expected resistance, ratio, OLTC, and impedance-test requirements.

Q: What should be checked before installation?

A: Discharge and isolate the transformer, verify grounding, connect leads correctly, and follow the selected test sequence.

Q: How can the device or system be integrated?

A: The instrument supports wired and wireless interfaces together with the stated cloud-intelligence application.

Q: Which options should be confirmed before production?

A: Confirm test-lead set, current range, OLTC accessories, printer, transport case, and software needs.

 

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